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1目的O__ective
1.1确保公司提供生产件符合顾客批准的工程设计记录和规范的所有要求,并在实际生产过程中按规定的生产节拍来生产,满足顾客要求EnsurethattheproductionpartssuppliedbyAICQcanmeetallcustomerengineeringdesignrecordandspecificationrequirementsandthatAICQpro__ssh__ethepotentialtoprodu__productsthatmeetthecustomers’requirementsduringanactualproductionrunatthequotedproductionrate.
1.2确保分供方提供生产件符合本公司工程设计记录和规范的所有要求,并在实际生产过程中按规定的生产节拍来生产,满足本公司要求EnsurethattheproductionpartssuppliedbythesupplierscanmeetallAICQengineeringdesignrecordandspecificationrequirementsandthatthesupplierspro__ssh__ethepotentialtoprodu__productsthatmeetAICQ’srequirementsduringanactualproductionrunatthequotedproductionrate.2适用范围ApplicableScope
2.1适用于本公司生产的所有产品Applicabletoalltheproductsprodu__dbyAICQ.
2.2适用于本公司采购的主要原物料Applicabletothe__inraw__terialspurchasedbyAICQ.3职责Responsibility
3.1横向协调项目组负责新品生产件批准过程的实施和所需资料的准备TheCrossFunctionTeamisresponsibleforimplementationofproductionpartapprovalpro__ssandpreparationoftherequiredinfor__tion.
3.2各相关部门配合横向协调项目组工作OtherrelateddepartmentsshallcooperatewiththeCrossFunctionTeam.
3.3技术工程部负责生产件批准的记录和标准样品的保存TheEngineeringTechnicalDepartmentisresponsibleforrecordingtheproductionpartapprovaland__intainingthestandardsamples.
3.4质量部负责生产件批准资料向顾客提交TheQualityDepartmentisresponsibleforsubmittingtheProductionPartApprovalDatatothecustomer.4工作程序WorkPro__dures
4.1定义Definition生产件批准提交(PPAP)——从一个有效的生产过程中该过程必须是1小时到8小时的生产,且规定的生产数量至少为300件连续生产的部件,除非顾客授权的质量代表另有规定提取的零件和相关文件交顾客审批,且这个生产过程是由生产现场使用的工装、工艺过程来进行的对于散装材料零件没有具体数量要求;如果要求提交样品,那么样品的选取应能保证代表“稳定”的__过程ProductionpartapprovalsubmissionPPAP:Itreferstothesubmissionofthepartsandtherelevantdocumentsthatarepickedupduringaneffectiveproductionpro__sstothecustomersforapprovalthispro__ssmustbeofproductionfrom1to8hoursandthespecifiedproductionquantitymustreachatleast300pie__sofcomponentsduringacontinuousproductionunlessotherwisespecifiedbycustomerauthorizedqualityrepresentative.Andinadditionthisproductionpro__ssiscarriedoutbyusingthetoolsandpro__sses__ailableattheproductionsite.Forbulk__terialsthepartsh__enoquantityrequirements.Ifitisrequiredtosubmitsamplesensuretheselectedsamplescanrepresentthe“stable”productionpro__ss.
4.2生产件批准提交时机ProductionPartApprovalSubmissionTime
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2.1供方必须对下列情况获得顾客产品批准部门的完全批准a.一种新的零件或产品(如从前未曾给某个顾客的某种零件、材料或颜色);Anewpartorproducte.g.somekindofpart__terialorcolorneversuppliedtoacustomerbefore.b.对以前提交零件不合格的纠正;Correctionofnonconformingpartssubmittedbefore.c.由于设计记录、规范或材料方面的工程更改而发生的产品变化;Productchangeduetotheengineeringrevisionofdesignrecordsspecificationsand__terials.d.只对散装材料对于供方来讲,在产品上采用了以前未曾用过的新的过程技术Onlytobulk__terials:Thesupplierhasadoptedanewpro__sstechnologythatwasneverusedbefore.e.第
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2.2章节要求的任一种情况AnyoneofthesituationsrequiredinClause
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2.2本公司必须将下列的任何设计和过程更改通知给顾客产品批准部门顾客可能因此会决定要求提交PPAP批准如果顾客放弃提交正式的生产件批准,但是横向协调项目组仍应进行PPAP所有项目,以反映当前有关过程的状况AICQmustnotifyanyofthefollowingdesignandpro__ssrevisionstothecustomerproductapprovaldepartment.ThecustomersmightthereforedecidetorequirethesubmissionofPPAPapproval.IfthecustomersgiveupthesubmissionofofficialproductpartapprovaltheCrossFunctionTeamshallstillkeepperformingallPPAPprojectssoastorevealthepresentpro__ssstatus.a.相对于以前批准过的零件,使用其它可选择的__方法或材料;Comparabletothepartsapprovedbeforeotheroptional__chiningmethodsor__terialsareused.b.使用新的或改进的工装(易损工具除外)、模具、铸模、模型等,包括附加的和可替换的工装进行的生产;Useneworrevisedtoolingexclusiveofeasilyda__gedtools___smouldsandmodelsincludingtheproductionusingattachedandrepla__abletools.c.对现有工装或设备进行重新翻新或重新布置后进行的生产;Theproductionafterrenewalorreallocationofpresenttoolingorequipment.d.把工装或设备转到其它生产场地或在另一生产场地进行的生产;Theproductionatanotherproductionsiteorundertheconditionsthatthetoolingorequipmentarerelocatedtootherproductionsitee.分承包方对零件、非等效材料或服务(如热处理、电镀)的更改,从而影响了顾客的装配、成型、功能、耐久性或性能的要求;Thesub-contractors’changeofpartsnon-equivalent__terialsorservi__se.g.heattreatmentelectroplatinghasaffectedthecustomers’requirementsforassemblymoldingfunctionsdurabilityorperfor__n__.f.工装在停止批量生产达到12个月或更长时间后重新投入生产;Thetoolingareputbacktoproductionaftertheyh__ebeenstoppedofbatchproductionforaperiodof12monthsorlonger.g.涉及由内部制造的或由分承包方制造的生产产品部件的产品和过程更改;Theproductandpro__sschangeinvolvingtheproductproducingcomponentsinternally__nufacturedor__nufacturedbythesub-contractors.h.仅适用于散装材料Onlyapplicabletobulk__terials:新的或现有的分承包方提供的具有特殊特性的原材料的新货源Newsour__ofspecialcharacteristicraw__terialsprovidedbytheneworpresentsub-contractors.在没有外观规范的情况下,产品外观属性的更改Changeofproductappearan__undertheconditionsthattherearenoappearan__specifications.在相同的过程中变更了参数(属已批准产品的PFMEA参数以外部分,没有包装)Changeofparametersinthesamepro__ssthepartsotherthanthePFMEAparametersofapprovedproductswithoutpackaging.已批准产品的DFMEA(产品组成、成分等级)以外部分的更改ChangesofotherpartsexcludingtheDFMEAofapprovedproductsproductcompositioncompositiongrade.i.试验/检验方法的更改---新技术的采用(不影响接受准则)Changeoftest/inspectionmethods–applicationofnewtechnologiesnotaffectingtheac__ptan__principles.
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2.3顾客不要求通知的情况本公司应该跟踪更改和/或改进,并更新PPAP文件IncasethecustomersdonotrequirenotificationAICQshalltra__thechangeand/orimprovementandrevisethePPAPdocumentations.a.对部件级图纸的更改,内部制造或由分承包方制造,不影响到提供给顾客产品的设计记录;Revisionofcomponentsdrawingsforinternal__nufactureorsupplier__nufacturedoesnotaffectthedesignrecordsprovidedtothecustomers.b.工装或设备在同一工厂内__;Movementoftoolsorequipmentinthesamefactory.c.设备方面的更改;Changeofequipmentd.等同的量具更换;Changeoftheequivalentmeasuringinstruments.e.重新平衡操作工的作业含量,对过程流程不引起更改Reevaluatetheoperationtaskoftheoperatorsanddonotcausechangestothepro__ssflow.f.只对散装材料Onlyapplicabletobulk__terials:对批准产品DFMEA(配方范围、包装设计的更改);ChangeofapprovedproductDFMEAprescriptionscopepackagedesign.对PFMEA(过程参数)的更改;ChangeofPFMEApro__ssparameters.不会严重影响到特殊特性的更改;Changesthatwillnotseriouslyaffectthespecialcharacteristics.对批准了的商品成分的更改和/或批准的分承包方的更改;Changeofapprovedcommoditycompositionand/orapprovedsub-contractors.生产不涉及特殊特性的原材料的分承包方生产现场发生变化;Changeofproductionsiteofraw__terialsub-contractornotinvolvingspecialcharacteristics.不涉及特殊特性的原材料的新货源;Newsour__ofraw__terialsnotinvolvingspecialcharacteristics.加严的顾客/销售接受容差限值Stricterac__ptabletoleran__limitvaluesforcustomers/sales.
4.3PPAP保存/提交要求(见附件二)PPAPRetention/SubmissionRequirementsAppendix
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4.4PPAP提交等级PPAPSubmissionLevel本公司必须按照顾客要求的等级,提交该等级规定的项目和/或记录;如果顾客负责产品批准部门没有其他规定,则本公司必须使用等级3作为默认等级,进行提交AICQmustsubmittheitemsand/orrecordsinaccordan__withthelevelsrequiredbythecustomers.IfthecustomerproductapprovaldepartmenthasnootherstipulationsAICQmustadoptLevel3asthedefaultleveland__kesubmission.
4.5生产件批准工作流程(见附件一)WorkFlowofProductionPartApprovalSeeAppendix
14.6生产件批准记录和标准样品保存RetentionofProductionPartApprovalRecordandStandardSample所有生产件批准的记录和标准样品由技术工程部保存,生产件批准记录保存时间是该零件生产和服务活动所要求的时间再加上一个日历年时间,标准样品保存时间与生产件批准记录保存的时间相同,或直到顾客批准而生产出一个用于相同的零件号的新标准样品为止当由于标准样品外形尺寸而使贮存比较困难时,则应由顾客零件批准的部门以书面形式修改或放弃样品保存要求AllproductionpartapprovalrecordsandstandardsamplesshallberetainedbyTechnicalDepartment.Theproductionpartapprovalrecordsshallbe__intainedforthelengthoftimethatthepartisactiveforproductionandservi__requirementsplusacalendaryear.Thestandardsamplesshallbe__intainedforthesameperiodoftimeastheproductionpartapprovalrecordsoruntilanewstandardsampleusedforthesamepartnumberhasbeenprodu__dandapprovedbythecustomers.Ifitisdifficulttostorethestandardsamplesduetotheirdimensionsthecustomerpartapprovaldepartmentshallreviseorabandonthestandardsamplestoragerequirementsinwrittenform.
4.7供方生产件批准要求Therequirementforauthorizingsupplier’sparts给公司提供原材料和零部件的供应商由技术部通知供应商向技术部提交PPAP,并由技术部进行批准,批准后方可批量供货提交文件至少应包含以下内容,技术部可根据产品的特殊情况要求供应商提交其他资料Thesupplierwhichprovidesuswithraw__terialandcomponentsshouldpresentPPAPunderthenoti__fromengineeringdepartment.ThesuppliercanprovidehisproductsbotchilyafterengineeringdepartmentauthorizesPPAP.Thesedocumentsshouldincludefollowingitems.Engineeringdepartmentcanasksuppliertoprovideotherdocumentsneededinproduct’sspecialcases
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7.1提交时机参见
4.2的要求;Thetimetoprovide:see
4.2requirement
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7.2原材料供应商的生产件批准要求Therequirementforsupplier’raw__terial原材料供应商需提交以下资料Thesupplierofraw__terialshouldprovidethefollowingdocuments.Ⅰ、材料/性能试验结果__terial/perfor__n__testingresult负责提供公司要求或设计要求的材料/性能试验结果Responsibletoprovidethe__terialorperfor__n__testingresultaccordingtoourcompany’srequirementanddesignrequirement.Ⅱ、生产件样品Partsample负责提交产品样品Responsibletoprovidepartsamples.Ⅲ、材料标准Thestandardof__terial
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7.3提供关重零部件供应商按《PPAP手册》等级3提交,不适用条款除外
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7.4提供一般零部件供应商按《PPAP手册》等级5提交Providenor__l5相关文件RelatedDocuments
5.1AIAG《生产件批准程序手册》AIAG“ProductionPartApprovalPro__ss__nual”6质量记录QualityRecords
6.1AICQ/QR-0203-01《零件提交批准保证书》AICQ/QR-0203-01“PartSubmissionApprovalGuaranty”
6.2AICQ/QR-0203-02《外观件批准报告》AICQ/QR-0203-02“Appearan__PartApprovalReport”
6.3AICQ/QR-0203-03《生产件批准——尺寸结果》AICQ/QR-0203-03“ProductionPartApproval—DimensionalResults”
6.4AICQ/QR-0203-04《生产件批准——材料试验结果》AICQ/QR-0203-04“ProductionPartApproval—__terialTestResults”
6.5AICQ/QR-0203-05《生产件批准——性能试验结果》AICQ/QR-0203-05“ProductionPartApproval—Perfor__n__TestResults”附件一PPAP工作流程图Appendix1:PPAPFlowChart不通过NotPass顾客通知提交的临时通过Temporarypass审批结果Submissionofapprovalresults通过Pass附件二PPAP保存/提交要求Appendix2:PPAPRetention/submissionRequirements要求Requirements提交等级SubmissionLevel等级1Level1等级2Level2等级3Level3等级4Level4等级5Level5可销售产品的设计记录DesignrecordsofsellableproductsRSS*R—对于专利部件/详细资料Forpatentparts/detaildataRRR*R—对于所有其他部件/详细资料Forallotherparts/detaildetailRSR*R工程更改文件,如果有EngineeringRevisionDocumentsifany.RSR*R顾客工程批准,如果要求CustomerEngineeringApprovalifrequiredRRR*R设计FMEADesignFMEARRR*R过程流程图Pro__ssFlowChartRRR*R过程FMEAPro__ssFMEARRR*R尺寸结果DimensionsRSS*R材料、性能试验结果__terialPerfor__n__TestResultsRSS*R初始过程研究InitialPro__ssStudyRRS*R测量系统分析研究MeasuringSystem____ysisStudyRRS*R具有资格的实验室文件QualifiedLaboratoryDocumentsRSS*R控制计划ControlPlanRRS*R零件提交保证书(PSW)PartsSubmissionWarrantyPSWSSSSR外观批准报告(AAR),如果适用Appearan__ApprovalReportAARifapplicable.SSS*R散装材料要求检查清单(仅适用于散装材料的PPAP)Bulk__terialsChecklistOnlyapplicabletobulk__terialsPPAPRRR*R生产件样品ProductionPartsSampleRSS*R标准样品StandardSampleRRR*R检查辅具InspectionToolsRRR*R符合顾客特殊要求的记录RecordsmeetingcustomerspecialrequirementsRRS*RS=供方必须向指定的顾客产品批准部门提交,并在适当的场所,包括制造场所,保留一份记录或文件项目的复印件S=Thesuppliermustsubmittothedesignatedcustomerproductapprovaland__intainonecopyofrecordsordocumentsatappropriatepla__including__nufacturingspa__.R=供方必须在适当的场所,包括制造场所保存,顾客代表有要求时应易于得到R=Thesuppliermustensuretheeasy__ailabilityatappropriatepla__includingthe__nufacturingspa__aslongasitisrequiredbythecustomerrepresentative.*=供方必须在适当的场所保存,并在有要求时向顾客提交*=Thesuppliermust__intainatappropriatepla__andsubmittothecustomerifrequired.根据PPAP时间进度表及顾客要求提出PPAP时间进度SubmitPPAPtimescheduleaccordingtoPPAPtimetableandcustomerrequirements试生产物料准备Preparationoftrialproduction__terials整改后重新提交Resubmitafterchange试生产实施TrialProduction试生产输出产品进行初始能力研究、测量系统分析、“控制计划”的结果记录Initialcapabilitystu___smeasuringsystem____ysisand“ControlPlan”resultantrecordsfortrialproductionoutputproducts根据顾客要求填写生产件批准的提交资料(包括提交等级及提交项目)Fillinsubmissiondataforproductionpartapprovalaccordingtocustomerrequirementsincludingsubmissionlevelandsubmissionitems.按顾客在临时通知上规定的要求准备Prepareaccordingtocustomerrequirementsstatedintemporarynoti__.批量供货准备或节拍生产准备Batchsupplypreparationorrateproductionpreparation更多资料下载请到学习人家http://___.
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